Hiwin Dealer, IBK Phone: +91-80-23725544 / 23726644 Peenya, Bengaluru, India, Year End sale - Linear Guideways, Ball Screw, linear slides and actuator
Linear guideways and blocks
Mounting bolts
Torque wrench
Alignment tools (straight edge, dial indicator)
Cleaning materials (cloth, solvent)
Lubricant (specific to the guideway system)
Ensure the mounting surface is clean, flat, and free from debris or burrs. Use a solvent to clean the surface if necessary.
Could you verify that your application's linear guideways and blocks are the correct type and size?
Could you place the linear guideways on the mounting surface?
Align the guideways roughly by eye along the mounting surface.
Start by loosely securing the guideways with mounting bolts at both ends and at intervals along the length.
Please don't fully tighten the bolts at this stage to allow for fine adjustments.
Use a straight edge and a dial indicator to check the straightness and alignment of the guideways.
Adjust the position of the guideways as needed to ensure they are straight and parallel to each other.
Continuously check alignment along the entire length of the guideway.
Once alignment is satisfactory, could you gently tighten the mounting bolts?
Tighten bolts sequentially and alternating to avoid introducing stress or distortion.
Use a torque wrench to ensure bolts are tightened to the manufacturer’s specified torque values.
Carefully slide the guide blocks onto the guideways.
Could you check for smooth and consistent movement along the entire length of the guideway?
If any binding or resistance is felt, reassess and adjust alignment.
Apply the recommended lubricant to the guideways and blocks according to the manufacturer’s specifications.
Please make sure the lubricant is evenly distributed to all contact surfaces.
Could you perform a final check for smooth operation and alignment?
Please make sure there is no unusual noise or resistance during movement.
Could you make any final adjustments as necessary?
Run the system under its typical operating conditions to verify proper installation.
Monitor for consistent performance and any signs of misalignment or wear.
Always refer to the manufacturer's installation guidelines and specifications for the specific linear guideway system you are using.
Please ensure all tools used are in good condition and calibrated, especially the torque wrench.
Please document the installation process, including alignment measurements and torque settings, for future reference.
By following these steps, you can ensure a precise and reliable installation of linear guideways.